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Pipe Crawler Inspection Robot
Product Overview/Brief Introduction:
W3-C100-HMM pipe inspection robot is a new product based on industrial computer system design, using laptop instead of traditional master control. The robot can capture pictures of defective spots in the detection process so that you can get an inspection report immediately after the completion of detection.
In addition, slope curves of the pipeline can be obtained in real-time during the detection process, which helps you determine the deposition inside the pipeline. And a panoramic image of the inner wall of the pipeline will be produced by using fisheye lens combined with “Pipe sight” panoramic video analysis software for pipeline detection, so that more precise, quantifiable analysis and interpretation of the dimension of diameter and crack width will be conducted.
W3-C100HD-HM pipe inspection robot consists of four parts: crawler, lens, cable reel and control system, among which, the crawler can carry different types of lenses such as revolving lens, direct view lens and fisheye lens. The robot responds to operation commands from the control system linking the cable reel, such as the crawler’s moving forward, backward, turning, stopping and speed adjustment; the lens mount’s lifting, lowering and light control; lens’ horizontal or vertical rotation, focusing, zoom, front and rear view switching, etc.. In the detection process, the control system can display in real-time and record pictures sent from the camera and the status information of the crawler, and remarks can be input on the touch screen.
Technical Parameters: Component Name | No. | Technical Parameters and Instructions | Host Computer (Android Tablet) | 1
| ü Host configuration: A laptop is adopted as the host computer with built-in collection analysis software. CPU/ RAM/ storage capacity/ screen size and other parameters are to be configured freely. ü Control function: Controlling crawler’s move back and forth, up and down, lens rotation, cable reel wiring, light source adjustment, etc.. ü Video display: Displaying both front and rear video simultaneously with adjustable display resolution. ü Status display: Showing time, date, travel distance and crawler attitude information in real time. And the font, font size and background color of the information display are to be set. ü Text input: Text input in Chinese and English is accessible with overlapping display on the video screen. ü Use assistance: Automatically identifying the crawler type, calculating the suitable diameter; real-time display of the height of the crawler lens from the ground. ü Clock indication: It is used for identifying and displaying the current defect position on the clock. ü Alarm function: Roll angle over-limit alarm effectively prevents rollover. And an upper and a lower limit alarm for gas pressure are available. ü Slope measurement: Standard slope measuring software conducts pipeline slope measurement, plotting curves and generating reports. ü Interactive button: You can start the analysis software at one click and get an interpretation and analysis report. ü Generating a report on the spot: A report can be automatically generated at the end of the detection at one click, and there is no need to import the video into analysis software for defect interpretation and analysis. | Cable Reel | 1
| ü Wiring length: The standard cable length is 120 meters. ü Cable parameter: Inside cable are two-core wire with a diameter of 1.7mm, 300 kilograms of Kevlar anti-drawing, imported polyurethane sheath, cable diameter <6mm, waterproof, anti-abrasion, acid and alkali resistance and corrosion resistance. ü Automatic take-up: The crawler equipped with electromagnetic clutch will release the clutch and drag the cable when going forward; when going backward, it will close the clutch and make automatic take-up. ü Take-up line matching: A four-gear speed option is provided to meet the line lengths when the crawler is assembled with different walking wheels so as to protect the crawler and the cable to the utmost extent. ü Automatic winding displacement: Regular distribution of the cable on the winding reel during the take-up is guaranteed by automatic winding displacement. ü Count: Using high-precision encoder with a counting resolution of 1mm. ü Interface：Wireless interface, network port. ü Protection: IP63 dust proof, waterproof. ü Size: 440mm*395mm*360mm ü 10、Weight: 33.5kg (including 120 meters cable) | Crawler | 1
| ü Protection: IP68. Workable with 10-meter depth of water with airtight protection, built-in gas pressure sensors and pressure indicator lights. ü Operating temperature: -10℃~50℃. ü Applicable caliber: 100mm~1000mm. ü Applicable pipe: Urban sewage, domestic sewage and industrial waste water, urban rainwater or water supply pipeline. ü Materials：Brass, nickel plated, stainless steel, aluminum (treated with antiseptic). ü Lens lifting: An electric lifting frame with a level difference of 200mm (When the lifting frame goes up to the highest, the distance between the camera axis to the center of the wheel axle is 285mm; whereas it is 85mm when the lifting frame comes down to the lowest). ü Drive: Dual 25W DC motors, 4 wheel drive, max. speed of walking up to 15m/min. ü Climbing: the maximum climbing capacity is up to 45°, subject to the condition of the pipeline. ü Circuit protection: Automatic protection of motor is to be performed in the case of ü motor stalling, over current and overvoltage. ü Lighting source: 6 10W highlight spotlight LED lamps are installed to light frontward direction, while one such lamp to light rearward direction. All light sources are continuously adjustable in intensity and brightness. ü Rearview lens: Integrated rearview lens and lighting are used to observe reversing and cable take-up during crawler recovery. The rearview lens resolution is 1280*720 (1 million pixels); ü Anti-collision protection: An U-shaped protective frame effectively prevents the lens from hitting and knocking. ü Wheels: Three groups of wheels of medium-, small- and extra-small size are equipped with widening device to broaden the axle so as to apply to different pipe diameters. ü Size: 490mm*90mm*90mm; (with no lift)
600mm*220mm*255mm (at the lowest uplift)
600mm*220mm*455mm (At the highest uplift) ü Weight: No lift: 8.3kg; Uplift:16.5kg (with 6 inch wheels) | Rotation Lens | 1
| ü Protection level: IP68. It is workable at 10-meter depth of water, with air tight protection, built-in gas pressure sensors and pressure indicator light. ü Operating temperature: -10℃~50℃. ü Lens rotations: Power-driven, radial 360 degrees unlimited rotation with 2 * 135 degrees pitching angle. Homing at one click. ü Lighting source: 4 3W floodlights LED lamps. ü Focusing and zoom: Auto focus, manual adjustment, 10 times optical zoom. ü Laser measurement: Used for measuring crack width. ü Viewpoint indication: Used for indicating the clock direction of the current object. ü Imaging system: Color 1/3”, 4 million pixels (2592*1520) CMOS, visual angle 6.7° -68°, sensitivity 0.1Lux. ü Anti-collision protection: An U-shaped protective frame set on the crawler prevents the lens from hitting and knocking. ü 10、Size: 155mm * 95*90mm. ü 11、Weight：1.5kg. | Direct View Lens | 1 | ü Operating temperature: -10℃~50℃. ü Lighting source: 4 3W floodlights LED. ü Focusing and zoom: Auto focus, manual adjustment, and 10 times optical zoom. ü Imaging Sensor: Color 1/3”, 4 million pixels (2592*1520) CMOS,
visual angle 6.7°-68°, sensitivity 0.1Lux. ü Size: 100mm*75mm*75mm. ü Weight:0.6kg | “Pipe Sight” Pipeline Detection Video Report Software | 1
| ü To play and preview the video files obtained in the detection process, add detection information, intercept defects images, and make an interpretation, description, etc.. ü Interpretation results will be illustrated vividly by automatically produced detection reports, including project information, project overview, defect distribution diagram, detection equipment, operation procedure diagrams, defect statistical charts, graphs with defects in detail, etc. ü Shape File interface data commonly used on GIS platform are to be exported. With the search-read function of electronic map, you can mark out the operating points, reviewing the corresponding detection data, interpretation, pictures and videos of defects. ü A defect distribution map can be exported as a web page format for data reporting and reading. |
Packing Information: The whole System is packed in 4 cartons: CTN No. | Packing Content | G.W. (KGS) | Packing Measurement | 1 | Cable Reel & Drum | 55.00 | 65*50*65CM | 2 | Crawler & Pan Tilt Camera Head | 22.00 | 50*30*35CM | 3 | Cable Guide (pulley assembly) | 7.00 | 82*37*32CM | 4 | Tablet Pad, Power Adaptor, UPS Battery Pack, Tool Bag (including Network Cable, Screw Tool Kit, Waterproof O-Ring, Hanger,etc) | 42.00 | 65*35*40CM |
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